Pig manure organic fertilizer production equipment

The pig manure organic fertilizer production needs equipment such as fermentation turner, organic fertilizer pulverizer, drum sieving machine, horizontal mixer, fertilizer granulator machine, rotary dryer, packaging machine, conveyor and the like.
1. Compost turning machine, or trough type turning machine: the ground turning machine does not need to build a trough, and directly puts the materials into a pile, and uses a wheel type turning machine to ride the straddle to carry out the pile fermentation.
2. Organic fertilizer pulverizer: The large pieces of impurities and stones in the organic fertilizer that are screened out are separated and pulverized, so that the beauty can ensure the quality of the product.
3. Drum screening machine: The fermented organic fertilizer is sieved, and the large pieces and debris inside are sorted out to facilitate the next crushing and packaging.
4. Horizontal mixer: pre-mixing the sieved and pulverized organic fertilizer can ensure the stability of the product quality, and at the same time play a role in mixing the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
5. Fertilizer granulator: granulate the material.
6. Rotary dryer: Dry and cool the pellets.

pig manure organic fertilizer production line machines

Process introduction of pig manure organic fertilizer production line:
1. Raw material ingredients: Chicken manure, pig manure, cow dung, biogas slag and other animal manure can be fermented or have fertilizer efficiency after treatment.
2. Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer content of the whole fertilizer granules.
3. Raw material granulation: The uniformly stirred raw materials are sent to a granulator for granulation (a drum granulator can also be used, and a disc granulator can also be used).
4. Drying of granules: The granules produced by the granulator are sent to the dryer to dry the moisture contained in the granules, increasing the strength of the granules and facilitating storage.
5. Particle cooling: After drying, the temperature of the fertilizer particles is too high, easy to agglomerate, after cooling, easy to bag storage, and transportation.
6. Granulation classification: The cooled particles are classified, and the unqualified particles are pulverized and regranulated, and the qualified products are sieved out.
7. Finished packaging: Store the granules in a ventilated place.

How much is a set of pig manure organic fertilizer production equipment?
The pig manure organic fertilizer production equipment can be divided into large, medium and small, and a simple set of small pig manure organic fertilizer production equipment can be completed by hundreds of thousands of yuan. Zhengzhou Tianci Heavy Industry can be tailored according to your needs, combined with your actual situation to analyze the budget, you can call us or visit the factory directly to negotiate, and we will give you the most affordable price.

Other article for your reference:Chicken manure organic fertilizer production line

The rabbit manure organic fertilizer production line

Rabbit manure is a high-quality organic fertilizer. According to statistics, an adult rabbit can accumulate about 100 kg per year, and the manure of 10 adult rabbits is equivalent to the amount of fertilizer in a pig. The content of nitrogen, phosphorus and clock in rabbit feces is higher than that of other livestock. According to tests, the nitrogen content in rabbit manure is about 77 times that of cow dung, 3.8 times which of pig manure, 3.3 times of sheep manure and 1.5 times of chicken manure, and the phosphorus content is 7.7 times that of cow dung. 5.8 times of feces, 4.6 times of sheep manure, 2.9 times of chicken manure; potassium content is 4 times that of cow dung, 2 times of pig manure, 2.7 times of sheep manure, and 1.6 times of chicken manure.

organic fertilizer production line

Rabbit dung, urea in urine, atmosphere, potassium, phosphorus, etc. can be used freshly and can be absorbed and utilized by plants. However, undigested organic matter such as proteins in the feces can be absorbed after being fermented and converted into ammonium ion plants. So what are the rabbit manure organic fertilizer production equipment?

1.The equipment that needs to be configured for the powdery rabbit manure organic fertilizer production line :
Compost turning machine – forklift feeder – new vertical crusher – drum screener – cache silo – powdered organic fertilizer packaging machine

2.The equipment needed to configure the pellet rabbit manure organic fertilizer production line is:
Turning machine – forklift feeder – new vertical pulverizer – drum type sieving machine – dynamic batching machine – double shaft continuous mixer – organic fertilizer granulator – throwing round Machine – dryer – cooler – coating machine – granule packing machine

Because of different equipment configuration schemes, different production line process design, different production requirements, the funds required for the rabbit manure organic fertilizer production line will be different, and the specific equipment quotation depends on the actual configuration. However, it can be confirmed that the configuration is more scientific, more reasonable, and more suitable for actual production. The price investment of equipment will be more cost-effective. If you would like to know more about the rabbit manure organic fertilizer production line, or want to know and purchase a full set of production equipment. Pls contact us.

Similar article about: Chicken manure organic fertilizer production line

 

Processing organic fertilizer by using crop straw

The crop straw organic fertilizer production line advanced composting fermentation process, inoculates high-speed and high-efficiency fermentation bacteria, which makes the straw cellulose rapidly decompose and transform, and all kinds of pathogenic bacteria, weed seeds and aphid eggs are killed, and produce the bio-organic fertilizers with strong stability and full range of nutrient. We combine straw with biological manure and then use organic fertilizer production line equipment for processing. However, the bio-organic fertilizer produced contains a large number of elements such as nitrogen, phosphorus and potassium required for crop growth, and most of them exist in organic form, organic fertilizer. It can not only meet the needs of crop growth, but also improve the ability of crops to adapt to adverse environments.

organic fertilizer production line

In order to use crop straw to produce and process organic fertilizer, the scale of design should be determined according to the yield of straw after crop harvesting and fertilizer requirements, and the total amount of crop straw that can be collected.

Straw organic fertilizer production technology and characteristics:
Modern composting is an improved process based on the traditional composting process. It uses organic fertilizer processing equipment and fermenting bacteria to accelerate the composting speed, improve the nitrogen retention capacity, and further process the organic fertilizer production equipment to make the straw organic.Fertilizer efficiency has improved significantly. Because of its good nitrogen fixation effect and good ammoniation, this fertilizer is accompanied by a variety of complex nitrogen-fixing bacteria, which not only has a significant effect on soil improvement, water retention and fertilizer conservation, but also can be widely used in gardening such as flowers, afforestation, inoculum and protected areas.

The main body of the special straw organic fertilizer production line is compost turning machine and organic fertilizer granulator machine. The feed bin of the reaction chamber receives the crushed material of the crop straw, and is uniformly mixed with the yeast and the appropriate amount of water, and then enters the biological digestion reaction chamber for microbial digestion and nitrogen fixation. Treatment, and then enter the microbial fermentation reaction chamber catalytic fermentation to improve fertilizer efficiency, and finally into the heap tank in the microbial fermentation discharge port to be decomposed.

The technology of crop straw composting bio-organic fertilizer is an improved version of the composting production process. The corn straw after harvesting is microbial degraded, fermented and decomposed, and organic fertilizer is prepared by batching, by optimizing the specific environment of the microbial strain. After fermentation, it can be further dried and pulverized as needed, and then the fertilizer granulator machine is used to convert the material into qualified organic fertilizer granule raw materials.

Organic fertilizer production process and equipment

Bio-organic fertilizer refers to a kind of fertilizer with microbial fertilizer and organic fertilizer effect, which is composed of animal manure as the main raw material, inoculated with microbial compound microbial agent, fermented and decomposed to completely kill pathogens, insects and eggs, etc. Biofertilizers generally contain a large number of elements such as nitrogen, phosphorus and potassium, and trace elements such as calcium, magnesium, sulfur, iron and boron, as well as a large number of organic and humic acid substances, so that the fertilizer supply is balanced. The bio-organic fertilizer production line processes the fermented materials into the final organic fertilizer.

 

Raw materials for organic fertilizer production equipment

The main raw materials for biofertilizer production are livestock manure, crop straw and other agricultural wastes.

 

Mixed ingredients for organic fertilizer production

The source of raw materials, fermentation methods and equipment are different, and the ingredients are different. The specific formula depends on the source of organic materials. The general principle of proportioning is that the content of organic matter in the total material should be more than 30% (50% – 70% is the best), the ratio of carbon to nitrogen (15:1) – (20:1), the pH value should be 6-7.5, the moisture content should be about 50%, and the water content should be adjusted to 50% – 70% when inoculated.

 

Fermented maturity

It can be stacked flat or fermented in a fermentation tank. Fermentation tanks are usually placed in closed or semi-closed fermentation chambers. The effect is better than that on flat ground. It needs to be turned periodically by the fertilizer turner machine every three days. After 25-30 days of fermentation, the temperature gradually decreases from 70-80℃ to stable, and the decomposition is completed.

 

Organic fertilizer production equipment and process flow

Crushing and mixing pretreatment

Crushing equipment: Half-wet Material Crusher

The machine is mainly used to crush materials of biological fermentation organic fertilizer with moisture of 25%~50%. Crushing granule size meets the requirements of granulation, and also adjusted based on user need within a certain range. Have good effect on grinding the glass brick, ceramics and broken stone such kinds of hard matter from the city life garbage organic fertilizer.

Mixing equipment: Horizontal Mixer

The mixer machine is mainly used for mixing raw material in batches, material can be fully mixed. High mixing rate, less residual suitable for feed, concentrated feed, premix additives mixing.

 

Granulating equipment

After composting, the materials need to be granulated so that they have a certain strength and shape before they can be used as organic fertilizer. Granulation is a key step in bio-organic fertilizer production. There are many kinds of granulator for biofertilizer. According to the structure of granulator, the aggregate method can be divided into disc granulator, drum granulator, new type organic fertilizer granulator. According to the position of pressing roller, the extrusion method can be divided into double roller press granulator, flat-die granulator and ring-die granulator.

Disc Fertilizer Granulator: Disc granulator is widely used, less coarse particles are generated, the granulation rate is greater than 90%, but the powder fineness requirements are high.

disc granulator organic fertilizer production equipment

Rotary Drum Granulator: It is suitable for hot and cold granulation and high, medium and low concentrations of mass production of compound fertilizer.

New Type Organic Fertilizer Granulator: It is used for making granulation of organic matter after fermentation, is the newest technology products by our years of research experience.

Fertilizer Roller Extrusion Granulator: Roller granulator machine have two shaft with one fixed and the other can move, which can adjust the distance between the two shafts.the materials will be extrude between the shafts. Materials are granulated at room temperature, and there is no drying process, more energy-saving and cost-reducing.

Flat Die Pelleting Machine: It no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

 

Screening equipment

Drum Screener Machine: There are some differences in particle sizes of the particles exported from the pelletizing and forming system, which requires sieving and grading. Drum Screener machine has the advantages of low vibration, low noise and convenient screen change. The production line is equipped with automatic feed-back system, which screens the unqualified large and small particulate materials, conveys them through belt hoist, re-crushes them and sends them to the granulator to continue granulating, which is helpful to improve the continuous operation ability of the production line.

Vibration Screener Machine: It has better screening effect for materials, but it has more dust than rotary drum screening machine at work.