Fermentation Mode of Chicken Manure Organic Fertilizer Manufacturing Process

Organic fertilizer, commonly known as farm manure, consists of various animal, plant residues or metabolites, such as human and animal manure, straw, animal residues, slaughterhouse waste, etc. Carbon-containing materials, mainly from plants and animals, are applied to the soil to provide plant nutrition as its main function. It not only provides comprehensive nutrition for crops, but also has long fertilizer efficiency. It can increase and renew soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity. It is the main nutrient in green food production.

The production of organic fertilizer must go through composting fermentation process. Composting is a process in which organic matter is continuously degraded and stabilized by microorganisms under certain conditions, and a product suitable for land use is produced.

Site selection

The site should be flat, near the water source and sunny from the leeward. It does not pollute the environment and is easy to provide water.

windrow turner

Chicken Manure Organic Fertilizer Fermentation Mode

  1. Store the materials and add the bacteria proportionally. Water content should be controlled at 60%-70%. Fermentation of less water is slow and aeration of more water is poor. Oxygen deficiency will corrupt and produce odor.
  2. The start-up temperature is better than 15℃ (can be operated in four seasons, not affected by season, fermentation in indoor or greenhouse in winter as far as possible), and the fermentation temperature should be controlled between 60 ~65℃.
  3. Fermentation of organic fertilizer needs oxygen consumption fermentation. In the process of operation, oxygen supply measures should be increased so as to mix well, turn over frequently and ventilate properly. The windrow turnercan work accurately to meet the requirements, it’s an important equipment of fertilizer fermention. Windrow compost turning machine has the advantage of high efficiency, smooth operation, strong and durable, even turning throw.
  4. Fermentation

Warming-up stage: generally only one day is needed from room temperature to 50℃.

High temperature stage: generally only 2 days from 50-70℃.

Cooling stage: from high temperature to below 50℃, generally about two weeks. The temperature began to drop to normal temperature, indicating that the fermentation was completed.

FAQ of Organic Fertilizer Fermentation:

  1. Slow warming: no or slow warming of the reactor

Material is too wet, too dry, there is not enough nitrogen source, and the pH is too low.

  1. Heap temperature is too high: during fermentation, the heap temperature is more than 65℃.

Poor permeability.

  1. Odor: The odor of rotten eggs or rotten eggs is emitted from the stack.

Ammonia content is too high, material stacking is too dense.

After being processed by the chicken manure organic fertilizer production equipment, these organic fertilizers can be sold. Huaqiang fertilizer machine manufacturer supply professional organic fertilizer production line, and a series comprehensive service.

Pig manure organic fertilizer production equipment

The pig manure organic fertilizer production needs equipment such as fermentation turner, organic fertilizer pulverizer, drum sieving machine, horizontal mixer, fertilizer granulator machine, rotary dryer, packaging machine, conveyor and the like.
1. Compost turning machine, or trough type turning machine: the ground turning machine does not need to build a trough, and directly puts the materials into a pile, and uses a wheel type turning machine to ride the straddle to carry out the pile fermentation.
2. Organic fertilizer pulverizer: The large pieces of impurities and stones in the organic fertilizer that are screened out are separated and pulverized, so that the beauty can ensure the quality of the product.
3. Drum screening machine: The fermented organic fertilizer is sieved, and the large pieces and debris inside are sorted out to facilitate the next crushing and packaging.
4. Horizontal mixer: pre-mixing the sieved and pulverized organic fertilizer can ensure the stability of the product quality, and at the same time play a role in mixing the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
5. Fertilizer granulator: granulate the material.
6. Rotary dryer: Dry and cool the pellets.

pig manure organic fertilizer production line machines

Process introduction of pig manure organic fertilizer production line:
1. Raw material ingredients: Chicken manure, pig manure, cow dung, biogas slag and other animal manure can be fermented or have fertilizer efficiency after treatment.
2. Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer content of the whole fertilizer granules.
3. Raw material granulation: The uniformly stirred raw materials are sent to a granulator for granulation (a drum granulator can also be used, and a disc granulator can also be used).
4. Drying of granules: The granules produced by the granulator are sent to the dryer to dry the moisture contained in the granules, increasing the strength of the granules and facilitating storage.
5. Particle cooling: After drying, the temperature of the fertilizer particles is too high, easy to agglomerate, after cooling, easy to bag storage, and transportation.
6. Granulation classification: The cooled particles are classified, and the unqualified particles are pulverized and regranulated, and the qualified products are sieved out.
7. Finished packaging: Store the granules in a ventilated place.

How much is a set of pig manure organic fertilizer production equipment?
The pig manure organic fertilizer production equipment can be divided into large, medium and small, and a simple set of small pig manure organic fertilizer production equipment can be completed by hundreds of thousands of yuan. Zhengzhou Tianci Heavy Industry can be tailored according to your needs, combined with your actual situation to analyze the budget, you can call us or visit the factory directly to negotiate, and we will give you the most affordable price.

Other article for your reference:Chicken manure organic fertilizer production line

Fermentation Mode of Chicken Manure Organic Fertilizer Manufacturing Process

Organic fertilizer, commonly known as farm manure, consists of various animal, plant residues or metabolites, such as human and animal manure, straw, animal residues, slaughterhouse waste, etc. Carbon-containing materials, mainly from plants and animals, are applied to the soil to provide plant nutrition as its main function. It not only provides comprehensive nutrition for crops, but also has long fertilizer efficiency. It can increase and renew soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity. It is the main nutrient in green food production.

The production of organic fertilizer must go through composting fermentation process. Composting is a process in which organic matter is continuously degraded and stabilized by microorganisms under certain conditions, and a product suitable for land use is produced.

 

Site selection

The site should be flat, near the water source and sunny from the leeward. It does not pollute the environment and is easy to provide water.

windrow turner

Chicken Manure Organic Fertilizer Fermentation Mode

  1. Store the materials and add the bacteria proportionally. Water content should be controlled at 60%-70%. Fermentation of less water is slow and aeration of more water is poor. Oxygen deficiency will corrupt and produce odor.

 

  1. The start-up temperature is better than 15℃ (can be operated in four seasons, not affected by season, fermentation in indoor or greenhouse in winter as far as possible), and the fermentation temperature should be controlled between 60 ~65℃.

 

  1. Fermentation of organic fertilizer needs oxygen consumption fermentation. In the process of operation, oxygen supply measures should be increased so as to mix well, turn over frequently and ventilate properly. The windrow turnercan work accurately to meet the requirements, it’s an important equipment of fertilizer fermention. Windrow compost turning machine has the advantage of high efficiency, smooth operation, strong and durable, even turning throw.
  2. Fermentation

Warming-up stage: generally only one day is needed from room temperature to 50℃.

High temperature stage: generally only 2 days from 50-70℃.

Cooling stage: from high temperature to below 50℃, generally about two weeks. The temperature began to drop to normal temperature, indicating that the fermentation was completed.

 

FAQ of Organic Fertilizer Fermentation:

  1. Slow warming: no or slow warming of the reactor

Material is too wet, too dry, there is not enough nitrogen source, and the pH is too low.

 

  1. Heap temperature is too high: during fermentation, the heap temperature is more than 65℃.

Poor permeability.

 

  1. Odor: The odor of rotten eggs or rotten eggs is emitted from the stack.

Ammonia content is too high, material stacking is too dense.

 

After being processed by the chicken manure organic fertilizer production equipment, these organic fertilizers can be sold. Huaqiang fertilizer machine manufacturer supply professional organic fertilizer production line, and a series comprehensive service.

 

 

The rabbit manure organic fertilizer production line

Rabbit manure is a high-quality organic fertilizer. According to statistics, an adult rabbit can accumulate about 100 kg per year, and the manure of 10 adult rabbits is equivalent to the amount of fertilizer in a pig. The content of nitrogen, phosphorus and clock in rabbit feces is higher than that of other livestock. According to tests, the nitrogen content in rabbit manure is about 77 times that of cow dung, 3.8 times which of pig manure, 3.3 times of sheep manure and 1.5 times of chicken manure, and the phosphorus content is 7.7 times that of cow dung. 5.8 times of feces, 4.6 times of sheep manure, 2.9 times of chicken manure; potassium content is 4 times that of cow dung, 2 times of pig manure, 2.7 times of sheep manure, and 1.6 times of chicken manure.

organic fertilizer production line

Rabbit dung, urea in urine, atmosphere, potassium, phosphorus, etc. can be used freshly and can be absorbed and utilized by plants. However, undigested organic matter such as proteins in the feces can be absorbed after being fermented and converted into ammonium ion plants. So what are the rabbit manure organic fertilizer production equipment?

1.The equipment that needs to be configured for the powdery rabbit manure organic fertilizer production line :
Compost turning machine – forklift feeder – new vertical crusher – drum screener – cache silo – powdered organic fertilizer packaging machine

2.The equipment needed to configure the pellet rabbit manure organic fertilizer production line is:
Turning machine – forklift feeder – new vertical pulverizer – drum type sieving machine – dynamic batching machine – double shaft continuous mixer – organic fertilizer granulator – throwing round Machine – dryer – cooler – coating machine – granule packing machine

Because of different equipment configuration schemes, different production line process design, different production requirements, the funds required for the rabbit manure organic fertilizer production line will be different, and the specific equipment quotation depends on the actual configuration. However, it can be confirmed that the configuration is more scientific, more reasonable, and more suitable for actual production. The price investment of equipment will be more cost-effective. If you would like to know more about the rabbit manure organic fertilizer production line, or want to know and purchase a full set of production equipment. Pls contact us.

Similar article about: Chicken manure organic fertilizer production line

 

Processing organic fertilizer by using crop straw

The crop straw organic fertilizer production line advanced composting fermentation process, inoculates high-speed and high-efficiency fermentation bacteria, which makes the straw cellulose rapidly decompose and transform, and all kinds of pathogenic bacteria, weed seeds and aphid eggs are killed, and produce the bio-organic fertilizers with strong stability and full range of nutrient. We combine straw with biological manure and then use organic fertilizer production line equipment for processing. However, the bio-organic fertilizer produced contains a large number of elements such as nitrogen, phosphorus and potassium required for crop growth, and most of them exist in organic form, organic fertilizer. It can not only meet the needs of crop growth, but also improve the ability of crops to adapt to adverse environments.

organic fertilizer production line

In order to use crop straw to produce and process organic fertilizer, the scale of design should be determined according to the yield of straw after crop harvesting and fertilizer requirements, and the total amount of crop straw that can be collected.

Straw organic fertilizer production technology and characteristics:
Modern composting is an improved process based on the traditional composting process. It uses organic fertilizer processing equipment and fermenting bacteria to accelerate the composting speed, improve the nitrogen retention capacity, and further process the organic fertilizer production equipment to make the straw organic.Fertilizer efficiency has improved significantly. Because of its good nitrogen fixation effect and good ammoniation, this fertilizer is accompanied by a variety of complex nitrogen-fixing bacteria, which not only has a significant effect on soil improvement, water retention and fertilizer conservation, but also can be widely used in gardening such as flowers, afforestation, inoculum and protected areas.

The main body of the special straw organic fertilizer production line is compost turning machine and organic fertilizer granulator machine. The feed bin of the reaction chamber receives the crushed material of the crop straw, and is uniformly mixed with the yeast and the appropriate amount of water, and then enters the biological digestion reaction chamber for microbial digestion and nitrogen fixation. Treatment, and then enter the microbial fermentation reaction chamber catalytic fermentation to improve fertilizer efficiency, and finally into the heap tank in the microbial fermentation discharge port to be decomposed.

The technology of crop straw composting bio-organic fertilizer is an improved version of the composting production process. The corn straw after harvesting is microbial degraded, fermented and decomposed, and organic fertilizer is prepared by batching, by optimizing the specific environment of the microbial strain. After fermentation, it can be further dried and pulverized as needed, and then the fertilizer granulator machine is used to convert the material into qualified organic fertilizer granule raw materials.

How to Make Organic Fertilizer by Feces Composting

Fecal composting organic fertilizer manufacturing process is to adjust the carbon-nitrogen ratio in the manure of the livestock and poultry by turning machine, manually controlling the conditions of water, temperature, pH and the like, and treating the manure of the livestock and poultry by the fermentation of the microorganisms to produce organic fertilizer.

 

I. Major organic fertilizer production equipmentfor composting

The composting process requires a large number of organic fertilizer processing equipment.

(1). Pre-treatment equipment: mainly include stockyard, unloading platform, feeding door, loading machinery, transport machinery and so on.

(2). Composting equipment: mainly trough compost turning machine, windrow turner machine, fermentation tank.

(3). Fertilizer granulator machine : mainly drum granulator, disc granulator, flat-die extrusion pelleting machine, organic fertilizer granulator, ring-die pelleting machine.

(4). Screening and packaging equipment: mainly drum screener, fertilizer packing machine.

organic fertilizer production equipment

 

II. Main Technical Parameters of composting

(1). C/N ratio: C/N balance of compost mixture is the key factor for microorganisms to achieve better biological activity. The C/N ratio of compost mixture should be kept at 25-35:1.

 

(2). Humidity: Aerobic composting should generally be maintained at 40-70%.

 

(3). Acidity and alkalinity: Acidity and alkalinity vary with the types of compost mixtures and different stages of composting process. Normally, they need not be regulated. If they need to be regulated, they can be regulated by adding alkaline or acidic substances to the mixture before the beginning of composting degradation.

 

(4). Other design parameters: Rectangular fermentation stacking composting mode, the windrow turner should be used regularly to turn the pile, so that the temperature is kept below 75℃, and the turning frequency is 2-10 days/time. The width and depth of rectangular stacks are limited only by the overturning equipment. The stacks are generally 1.2-1.8 meters deep and 1.8-3 meters wide. The height of the compost is usually 2.5-4.5 meters, and the width is usually twice the depth. Fermentation tank composting, need to build fermentation tank, fermentation tank length is unlimited.

 

III. Matters needing attention in composting

(1). Composting time: Composting time varies with C/N ratio, humidity, weather conditions, type of composting operation and management, waste and additives. The composting time of well-managed strip-cutting fermentation compost in summer is generally 14-30 days.

(2). Temperature: We should pay attention to the monitoring of composting temperature. The composting temperature should exceed 55℃, so as to be conducive to microbial fermentation and kill pathogens.

(3). Humidity: Pay attention to monitoring the humidity of compost mixture periodically. Excessive or low humidity will reduce or stop the composting speed.

(4). Odor: Odor is a good indicator of composting operation stage. Decay odor may mean that compost is changed from aerobic to anaerobic.