Pig manure organic fertilizer production equipment

The pig manure organic fertilizer production needs equipment such as fermentation turner, organic fertilizer pulverizer, drum sieving machine, horizontal mixer, fertilizer granulator machine, rotary dryer, packaging machine, conveyor and the like.
1. Compost turning machine, or trough type turning machine: the ground turning machine does not need to build a trough, and directly puts the materials into a pile, and uses a wheel type turning machine to ride the straddle to carry out the pile fermentation.
2. Organic fertilizer pulverizer: The large pieces of impurities and stones in the organic fertilizer that are screened out are separated and pulverized, so that the beauty can ensure the quality of the product.
3. Drum screening machine: The fermented organic fertilizer is sieved, and the large pieces and debris inside are sorted out to facilitate the next crushing and packaging.
4. Horizontal mixer: pre-mixing the sieved and pulverized organic fertilizer can ensure the stability of the product quality, and at the same time play a role in mixing the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
5. Fertilizer granulator: granulate the material.
6. Rotary dryer: Dry and cool the pellets.

pig manure organic fertilizer production line machines

Process introduction of pig manure organic fertilizer production line:
1. Raw material ingredients: Chicken manure, pig manure, cow dung, biogas slag and other animal manure can be fermented or have fertilizer efficiency after treatment.
2. Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer content of the whole fertilizer granules.
3. Raw material granulation: The uniformly stirred raw materials are sent to a granulator for granulation (a drum granulator can also be used, and a disc granulator can also be used).
4. Drying of granules: The granules produced by the granulator are sent to the dryer to dry the moisture contained in the granules, increasing the strength of the granules and facilitating storage.
5. Particle cooling: After drying, the temperature of the fertilizer particles is too high, easy to agglomerate, after cooling, easy to bag storage, and transportation.
6. Granulation classification: The cooled particles are classified, and the unqualified particles are pulverized and regranulated, and the qualified products are sieved out.
7. Finished packaging: Store the granules in a ventilated place.

How much is a set of pig manure organic fertilizer production equipment?
The pig manure organic fertilizer production equipment can be divided into large, medium and small, and a simple set of small pig manure organic fertilizer production equipment can be completed by hundreds of thousands of yuan. Zhengzhou Tianci Heavy Industry can be tailored according to your needs, combined with your actual situation to analyze the budget, you can call us or visit the factory directly to negotiate, and we will give you the most affordable price.

Other article for your reference:Chicken manure organic fertilizer production line

The rabbit manure organic fertilizer production line

Rabbit manure is a high-quality organic fertilizer. According to statistics, an adult rabbit can accumulate about 100 kg per year, and the manure of 10 adult rabbits is equivalent to the amount of fertilizer in a pig. The content of nitrogen, phosphorus and clock in rabbit feces is higher than that of other livestock. According to tests, the nitrogen content in rabbit manure is about 77 times that of cow dung, 3.8 times which of pig manure, 3.3 times of sheep manure and 1.5 times of chicken manure, and the phosphorus content is 7.7 times that of cow dung. 5.8 times of feces, 4.6 times of sheep manure, 2.9 times of chicken manure; potassium content is 4 times that of cow dung, 2 times of pig manure, 2.7 times of sheep manure, and 1.6 times of chicken manure.

organic fertilizer production line

Rabbit dung, urea in urine, atmosphere, potassium, phosphorus, etc. can be used freshly and can be absorbed and utilized by plants. However, undigested organic matter such as proteins in the feces can be absorbed after being fermented and converted into ammonium ion plants. So what are the rabbit manure organic fertilizer production equipment?

1.The equipment that needs to be configured for the powdery rabbit manure organic fertilizer production line :
Compost turning machine – forklift feeder – new vertical crusher – drum screener – cache silo – powdered organic fertilizer packaging machine

2.The equipment needed to configure the pellet rabbit manure organic fertilizer production line is:
Turning machine – forklift feeder – new vertical pulverizer – drum type sieving machine – dynamic batching machine – double shaft continuous mixer – organic fertilizer granulator – throwing round Machine – dryer – cooler – coating machine – granule packing machine

Because of different equipment configuration schemes, different production line process design, different production requirements, the funds required for the rabbit manure organic fertilizer production line will be different, and the specific equipment quotation depends on the actual configuration. However, it can be confirmed that the configuration is more scientific, more reasonable, and more suitable for actual production. The price investment of equipment will be more cost-effective. If you would like to know more about the rabbit manure organic fertilizer production line, or want to know and purchase a full set of production equipment. Pls contact us.

Similar article about: Chicken manure organic fertilizer production line

 

Processing organic fertilizer by using crop straw

The crop straw organic fertilizer production line advanced composting fermentation process, inoculates high-speed and high-efficiency fermentation bacteria, which makes the straw cellulose rapidly decompose and transform, and all kinds of pathogenic bacteria, weed seeds and aphid eggs are killed, and produce the bio-organic fertilizers with strong stability and full range of nutrient. We combine straw with biological manure and then use organic fertilizer production line equipment for processing. However, the bio-organic fertilizer produced contains a large number of elements such as nitrogen, phosphorus and potassium required for crop growth, and most of them exist in organic form, organic fertilizer. It can not only meet the needs of crop growth, but also improve the ability of crops to adapt to adverse environments.

organic fertilizer production line

In order to use crop straw to produce and process organic fertilizer, the scale of design should be determined according to the yield of straw after crop harvesting and fertilizer requirements, and the total amount of crop straw that can be collected.

Straw organic fertilizer production technology and characteristics:
Modern composting is an improved process based on the traditional composting process. It uses organic fertilizer processing equipment and fermenting bacteria to accelerate the composting speed, improve the nitrogen retention capacity, and further process the organic fertilizer production equipment to make the straw organic.Fertilizer efficiency has improved significantly. Because of its good nitrogen fixation effect and good ammoniation, this fertilizer is accompanied by a variety of complex nitrogen-fixing bacteria, which not only has a significant effect on soil improvement, water retention and fertilizer conservation, but also can be widely used in gardening such as flowers, afforestation, inoculum and protected areas.

The main body of the special straw organic fertilizer production line is compost turning machine and organic fertilizer granulator machine. The feed bin of the reaction chamber receives the crushed material of the crop straw, and is uniformly mixed with the yeast and the appropriate amount of water, and then enters the biological digestion reaction chamber for microbial digestion and nitrogen fixation. Treatment, and then enter the microbial fermentation reaction chamber catalytic fermentation to improve fertilizer efficiency, and finally into the heap tank in the microbial fermentation discharge port to be decomposed.

The technology of crop straw composting bio-organic fertilizer is an improved version of the composting production process. The corn straw after harvesting is microbial degraded, fermented and decomposed, and organic fertilizer is prepared by batching, by optimizing the specific environment of the microbial strain. After fermentation, it can be further dried and pulverized as needed, and then the fertilizer granulator machine is used to convert the material into qualified organic fertilizer granule raw materials.

Chicken manure organic fertilizer production line

Chicken manure organic fertilizer production line processing commodity organic fertilizer requires two steps: the early stage of the fermentation and processing parts and processing granulation. Biological organic fertilizer equipment need double pile fermentation, organic fertilizer granulator, horizontal mixer, disc granulating, rotary drum dryer, cooling machine, screening machine, coating machine, packing machine and conveyor equipment.

chicken manure organic fertilizer production line

Firstly, the feature of the chicken manure organic fertilizer production line:

1, Organic fertilizer of chicken feces does not contain any chemical composition, as a result of chicken digest ability is poor, can use up the nutrition composition of 25% only, and the other 75% nutrition composition in feed follows excrement and urine reduction, make dry finished product contains nitrogen, phosphor, potassium, organic matter, amino acid, protein to wait for composition thereby.

2,The main material is organic matter in manure, organic fertilizer and manure, organic manure increased the soil organic matter content, organic matter can improve soil physical, chemical and biological characteristics, curing soil, improving soil fertility. China’s rural “by dung breeding, seedling by dung long” the proverb, to a certain extent, reflects the manure, organic fertilizer to improve soil.

3,Chicken manure fertilizer increased a lot of organic colloid, both at the same time with the aid of the role of microbes convert many organic matter decomposition to organic colloid, this greatly increased the soil adsorption on the surface, and produce many adhesive material, make consolidation of soil particles into a stable granular structure, improve the performance of the soil water, fertilizer and air permeability, and the ability to adjust the soil temperature.

Then, the feature of the organic fertilizer production line:

It need not to use the bucket elevator, bucket elevator while modelling beautiful, cover an area of an area small, but easy to damage to particles, and easy to jam, difficult to clean, high failure rate, height space is large. This process all use belt conveyor transportation equipment and large dip Angle belt conveyor, this not only ensure the fluency of conveying system, protect the grain, and reduced the plant height, reducing the infrastructure investment. The granulation method is disc granulation, which has wide adaptability to raw materials, large output and improved product appearance quality.

 

Lastly,the horizontal grinder is used in the mixing and crushing process. The horizontal grinder can not only crush the large particles in the raw materials to improve the pelletization rate of the system, but also fully mix the materials again. Granulation in the production of organic fertilizer granulation way choice is very important. In the current industry mainly include disk, drum, extrusion, such as a variety of ways; these methods have their advantages and disadvantages. The advantage of granulating disc is uniform granule, stable performance and long service life and can produce organic fertilizer and fertilizer can produce inorganic and organic inorganic compound fertilizer, the technology choice granulating disc.

 

How to choose cow dung organic fertilizer machine manufacturers?

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

fertilizer machine manufacturers

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer machine manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

if you have interests on how to build fertilizer plant,pls see another article:How to choose fertilizer manufacturing process plant

 

Fermentation composting method of organic fertilizer production

Organic fertilizer production line is a more and more popular fertilizer. The most important fertilizer production process is maturity. The fertilizer formed by mixing all kinds of fresh livestock manure and gasket materials needs to be decomposed into available nutrients and humic substances of crops through the role of microorganisms in the accumulation process. This kind of organic fertilizer is suitable for application. The key to composting is to make it timely. There are three common methods of composting organic fertilizer.
1. Loose accumulation method
The fresh livestock manure and urine from the ring shall be loose piled up in the composting site, and the air shall be kept well during the stacking process. It is recommended to purchase a windrow turner when the pile is not manually turned over. Under the high temperature condition, the manure and urine of livestock decompose rapidly. In a short period of time, it can be made into fermented mature organic fertilizer.
2. Close packing method
Use the organic fertilizer machine to collect the manure and urine of livestock, and pile them up layer by layer in the composting site, while stacking and compressing. If it is too dry, appropriate amount of water can be added to keep it wet. The height of the fertilizer pile should be 1.5m-2m. After the pile is completed, the fertilizer pile should be sealed with soil, and the temperature should generally be kept at 15 ℃ to 35 ℃. In this way, humus accumulation is more and nitrogen loss is less. After about 3 to 4 months, organic fertilizer can reach semi maturity state, and complete maturity can be achieved after more than 6 months.
3. Loose close cross accumulation method
Using loose and close alternate accumulation can not only shorten the maturity time of organic fertilizer, but also reduce the loss of nitrogen.
Put the fresh organic fertilizer outside the circle loose and pile up about one meter high, do not compress, so as to ferment. Generally, the temperature in the compost can reach 60 ℃ to 70 ℃ in two to three days. After that, fresh organic fertilizer can continue to be accumulated layer by layer until the height is 2m to 2.5m. Seal the fertilizer pile with soil, keep the temperature, prevent the air from entering, and prevent the loss of fertilizer and large evaporation of water. Generally, it can reach half maturity in one and a half months to two months, and complete maturity in four months.

The safety of organic fertilizer equipment deserves attention

There are a lot of precautions when using the organic fertilizer machine after purchase. It’s not safe to use the organic fertilizer production line after assembly. It’s necessary to train the professional operators of the organic fertilizer equipment so that they can work safely in the future. At the same time, professional maintenance personnel are also required so that the organic fertilizer equipment can be repaired immediately in case of failure In the face of various problems that may occur in the equipment, there are ways to deal with them. In the same way, pay attention to safety in the production of organic fertilizer. Here are some points that should be paid attention to when using the organic fertilizer equipment:
I. master equipment performance
Be familiar with the operation method, maintenance essentials, production capacity and application scope of the organic fertilizer equipment, and the functions of all controllers and alarm devices of the equipment. At the same time, be sure to carefully read the “warning” instructions, and pay attention to the safety accidents that will occur when the organic fertilizer equipment continues to operate under the conditions of low pressure and high temperature.
II. Be familiar with the operation procedures
The safe production of the fertilizer production line depends on the careful operation of the operators and the mastery of the technical performance of the equipment. Therefore, it is the responsibility of each operator to be familiar with and master the operation requirements of the organic fertilizer equipment, the potential accidents and preventive measures at the work site, and discuss such problems with the management personnel.
III. inspection before startup
Before starting the organic fertilizer equipment, make sure that the protection device is safe and undamaged, check whether the oil system is normal and whether there is oil leakage, check whether the components in the organic fertilizer equipment are firmly installed, etc., and make sure that the equipment is free of any hidden danger before starting.
IV. precautions during maintenance
1. Cut off the electrical circuit. Before any maintenance of organic fertilizer production line and any parts, be sure to cut off the power supply of all electrical controllers. Then check the hydraulic station to make sure that the hydraulic system has been depressurized.
2. Hang warning signs. When overhauling the organic fertilizer machine, it is necessary to notice the operator and the staff nearby, and hang a warning sign with the words “under maintenance” to prevent others from starting the machine in the process of maintenance, otherwise it will cause incalculable safety accidents.

Bio fertilizer production

In the bio fertilizer production process, the choice of raw materials can be all kinds of livestock manure and all kinds of wastes. The basic formula of bio organic fertilizer production varies with the types and fertilizer equipment.

Microecological Theory: inoculation of a large number of dominant beneficial microorganisms may play a comprehensive role in regulating ecological balance with the rhizosphere of crops; the role of PGPR (plant rhizosphere promoting bacteria): the theory holds that inoculation of a large number of beneficial bacteria on the root of crops can promote growth as a result of comprehensive application, not as a single role of nitrogen fixation, phosphorus removal, potassium removal, pathogen inhibition or growth stimulation .

Bio fertilizer production

(1) basic raw materials:

Chicken manure, duck manure, goose manure, pig manure, cattle and sheep manure, etc.; straw, especially the straw of legumes; filter mud, bagasse, beet dregs, etc. of sugar industry; beer mud, distiller’s grains, etc. of breweries; various kinds of cake: soybean cake, cottonseed cake, rapeseed cake, etc.; grass (mud) carbon; edible mushroom dregs (BRAN) which these type raw materials also can be used in the organic fertilizer production line to produce the organic fertilizer granulator.

(2) Fertilizer manufacturing process

The production process of bio organic fertilizer generally includes the following aspects: pretreatment of raw materials, inoculation of microorganisms, fermentation, drying, grinding, screening, packaging, measurement, etc., which vary according to the raw materials and treatment methods.

About organic fertilizer machine

In fertilizer manufacturing process it is equipped with different type fertilizer machines to produce the organic fertilizer granulator and compound fertilizer granulator.In the organic fertilizer manufacturing process it is eequipped with the series fertilizer equipment we can classified to the organic fertilizer machine.

The organic fertilizer can be classified as different type,we can share the common type with you about the fertilizer manufacturing process.The fertilizer machine manufacturers designed different type fertilizer production lines and different type fertilizer machines to produce the organic fertilizer granulator or inorganic fertilizer granulator.Using the complete fertilizer production line not only improve the efficient,it also simplify the process of producing the organic fertilizer granulator.In the organic fertilizer production line it is equipped with different type organic fertilizer machine.

organic fertilizer production line

Organic fertilizer is divided into :
1.Straw organic fertilizer:Straw is the by-product crop harvest.It is one of the precious organic fertilizer resources of its rich variety and quantity.Crop straw is the crop residue left after seed harvest,including cereals,beans,potatoes,oil hemp,cotton,sugarcance,tobacco and other crop straw.At present,the annual output of crop straw in the world is more than 2 billion tons,which is the fourth largest engery in the world after coal,oil and natural gas.The basic components of straw are cellulose,hemicellulose and lignin.Due to the structural differences of each part,the microorganisms involved in the decomposition of straw are different in each stage.The water,aeration,temperature,C/N ratio and PH value of straw must be well controlled in the treatment stage.
2.Manure organic fetilizer:Excrement is the excrement of human and livestock.It is a traditional way to treat excrement when it is returned to the field as fertilizer.It hass achieved good results in improving soil and increasing agricultural output.The folk saying”rasing pigs without making money,looking back at the fields’ exactly reflects the position of excrement in agricultural production.The use of animal manure as fertilizer is the most fundamental way out for these low use value substances,and it also the most commonly used way to deal with animal manure in the world.At present,due to the use of a large number of antibiotics,stimulants,tranquailizers,livestock manure must be treated with high temperature and high pressuse to make organic fertilizer.There,when using the animal manure as the organic fertilizer raw materials we need to notice that we are first to ferment the animal manure using the fermentation compost turner machine.After put them into the fertilizer granulator machine to make into organic fertilizer granulator.
3.Humic acid fertilizer:Humic acid fertilizer is a kind of fertilizer made of peat,lignite and weathered coal with more humic acid content as the main raw materials,through chemical or biological transformation and adding a certain amount of nitrogeen,phosphorus,potassium or some trace elements.Such as humic acid potassium,humic acid microelement fertilizer,etc.Humic acid fertilizer contains a lot of organic matter,which has the characteristics organic fertilizer,wuick acting nutrients and some characteristics of chemical fertilizer,so it is a multifunctional organic-inorganic compound fertilizer.

When producing the organic fertilizer granulator,the new type organic fertilizer granulator machine is the common equipped in the organic fertilizer production line.Sometimes,the rotary drum granulator is also can be used to produce the organic fertilizer granulator.A series of fertilizer machines are equipped in the different type fertilizer production lines.The fetilizer production lines are designed not only improve the working efficient,it also improve the using rateof the raw materials.

The difference between organic fertilizer and chemical fertilizer

Difference between organic fertilizer and chemical fertilizer
Chemical fertilizer, manufactured by chemical or physical methods, containing one or more nutrient elements for crop growth. Also known as inorganic fertilizers, including nitrogen, phosphate, potash, micronutrients, compound fertilizers, etc. It has strong pertinence and quick effect. There are many kinds of chemical fertilizers, the most common ones are urea.

Organic fertilizer is formed by a variety of animal, plant residues or metabolites after a certain processing technology. Mainly including agricultural wastes, livestock manure, industrial wastes, municipal Sludge,etc. Organic fertilizer is rich in nutrients and can improve soil.

Main chemical fertilizer granulator machine:
Double Roller Granulator
Double Roller Granulator has compact structure, good stability, good sealing, low noise, easy operation and maintenance, etc. The new machine has won the users praise after coming into the market. Wide adaptability for raw materials, such as fertilizer, feed, chemical industry and especially good adaptability for rare earth, metallurgy, coal, biologics environmental protection. On the other hand, it is also the promotion of environment projects.

Disc Granulator (Pan Granulator)
Disc granulator is used to make powder into ball shape, widely applied in organic fertilizer plant, fertilizer plant and mines, chemical industry, food and other industries. The machine for processing of granulation, granule product with beautiful appearance, particle diameter selection of large scale.

Rotary Drum Granulator
Drum granulator is a kind of fertilizer granulator machine can make the material into a specific shape. It is suitable for large-scale production of cold &hot fertilizer granulation line and high and low concentration compound fertilizer line.

Main organic fertilizer granulator machine:
New Type Organic Fertilizer Granulator
This organic fertilizer granulator used for granulation all kinds of organic matter after fermentation, crushing through the conventional organic prilling before granulation. The organic content can be high to 100%, make pure organic granulate, granule is round ball.

Ring Die Granulator
The granulator is used for granulation to all kinds of organic matter after fermentation, break through the conventional organic prlling before granulation. no need to dry and crush the raw materials before granulation. It can direct burdening to work out cylindrical grain, and save a lot of energy.

Two In One Organic Fertilizer Granulator
The machine can not only granulate a variety of organic matter, especially for the coarse fiber materials which are difficult to be granulated by conventional equipment, such as crop straw, wine residue, mushroom residue, drug residue, animal dung and so on. And it could granulate compound fertilizer. Organic fertilizer and compound fertilizer can be mixed and granulated.

Why is organic fertilizer so popular
Organic fertilizer can improve the damage, because the organic elements contained in it will restore soil vitality. Excessive use of chemical fertilizer damage the structure of the soil, and cause great harm to the soil.

Organic fertilizer improves plant’s resistance to disease and insect pests, while chemical fertilizer is a single microorganism population, which is prone to plant diseases and insect pests.

 

Organic fertilizer production equipment main includes: Compost turner machine, Crusher machine, Screen Machine, Mixing machine, Fertilizer granulator, Dryer machine, Cooler machine, Screener machine, Packaging machine.