Bio-organic fertilizer production process and equipment

Bio-organic fertilizer refers to a kind of fertilizer that combines livestock manure as the main raw material, inoculates microbial complex microbial agents, completely kills the bacteria and eggs by fermentation, and turns macromolecules into small molecules. The biofertilizer project is to feed the fermented material into the organic fertilizer production line equipment and process it into commercial organic fertilizer.

biofertilizer project

Organic fertilizer production line and processing raw materials
Main ingredients: The raw materials for the production of bio-organic fertilizer are mainly agricultural waste such as livestock manure and crop straw.
Other ingredients: different sources of raw materials, fermentation methods, equipment, etc., the ingredients of organic fertilizer production are different. The specific formulation depends on the source of the organic material.

Fermentation and decomposing of bio-organic fertilizer process
The fermented materials can be stacked on the ground or fermented in the fermentation tank. Fermentation tanks are usually better in flattened or semi-closed fermentation chambers than on flat ground. The material needs to be turned over regularly by using a turning machine, and it is turned over every 3 days. After 25-30 days of fermentation, the temperature gradually decreases from 70-80 degrees Celsius to stable, and the ripening is completed.

Main equipment and process for biofertilizer project:
1. Crushing and stirring pretreatment
Crushing equipment: semi-wet material crusher
This machine is mainly used for the crushing of bio-fermented organic fertilizer materials with water content of 25%~50%. The pulverization particle size of the semi-wet material pulverizer meets the granulation requirements, and the machine can be adjusted within a certain range according to the needs of the user.

2. Mixing equipment: horizontal mixer
This machine is mainly used for batch mixing of raw materials, and the materials can be fully mixed. The horizontal mixer has high mixing strength and low residual amount, and is suitable for mixing feed, concentrated feed and premix additives.

3. Granulation equipment
The composted material is subjected to a granulation process so that it has a certain strength and shape to be applied as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizers. Bio-organic fertilizer has a variety of fertilizer granulator machine. According to the structure of the granulator, the pellet method can be divided into a disc granulator and a drum granulator. According to the position of the press rolls, the extrusion method can be divided into a roller press granulator, flat die granulator and ring die granulator.

Other article for your reference:Bio-organic fertilizer production line

Material fermentation crawler windrow turner

Crawler windrow turner is a kind of industrial organic fertilizer production machine, which has the advantages of low investment, low energy consumption, fast fertilizer production and large output. Crawler type windrow turner is an ideal equipment to use modern technology to transform agricultural waste, stored manure and organic domestic waste into high-quality bio organic fertilizer.

Material fermentation crawler windrow turner
working principle:

The crawler windrow turner is the main organic fertilizer machine in the complete set of equipment for the production of biofertilizer project. It adopts the design of four-wheel walking, which can move forward, backward and turn, and is operated and driven by one person. During driving, the whole vehicle is mounted on the long strip fertilizer machine before being piled up. The rotating knife hung under the machine is used to mix, fluff and move the raw materials of the fertilizer machine. After passing the car, a new strip pile is formed, which can be operated in the open field or in the workshop shed.

A major technological breakthrough of the machine is to integrate the crushing function of the material in the later stage of fermentation. With the gradual dehydration of materials, the knife equipped with crushing device can effectively crush the plates formed in the fermentation process of fertilizer, which not only saves a crusher, but also greatly improves the crushing efficiency, reduces the cost, and fundamentally solves the problem of the restriction of the production capacity crusher.

Main features:
  1. The crawler type windrow turner is the advantage of Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. in adopting a number of mature models of developed and similar finished products.
    It has the features of compact design, simple operation, saving working space and making full use of space.
  2. Adopt advanced transmission technology of construction machinery, so that there is no loss between energy conversion.
  3. The components are connected to each other and can be adjusted separately.
  4. Normal operation and attention to maintenance use the machine is zero fault. It saves a lot of civil engineering, manpower and material resources, and makes the scale of fertilizer more flexible.

 

Some knowledge about bio-organic fertilizer

How to make bio organic fertilizer? What raw materials are included in the biofertilizer project? Let us know some relevant knowledge.

bio organic fertilizer production line

(1) There are many raw materials for the production of bio-organic fertilizers, which can be divided into the following categories:
1. Agricultural waste: such as straw, soybean meal, cotton aphid and so on.
2. Livestock and poultry manure: such as chicken manure, cattle and sheep horse dung, rabbit dung;
3. industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;
4. the dregs of life: such as kitchen waste, etc.;
5. urban sludge: such as river silt, sewer sludge and so on.

(2) Characteristics of bio-organic fertilizer
Eco-organic fertilizers have complete nutrients and can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply. The beneficial microorganisms in the bio-organic fertilizer enter the soil and form a mutual symbiotic relationship with the microorganisms in the soil, inhibit the growth of harmful bacteria and transform them into beneficial bacteria, interact and promote each other, and play a synergistic role of the group.

(3) Organic fertilizer raw materials are common
China has a vast territory, a large population, and abundant organic fertilizer resources. It can be said that there are agriculture, animal husbandry, and where there are organic fertilizer raw materials. Bio-organic fertilizer, as a natural green fertilizer, will serve the vast agricultural production.
Equipment features: The produced particles are spherical by using fertilizer granulator machine, the organic content can be as high as 100% to achieve pure organic granulation. The organic particles can be inlaid with each other under a certain force, and no binder is needed for granulation. The particles are solid and can be sieved after granulation to reduce the boring energy consumption. The organic matter after fermentation does not need to be boring, and the moisture content of the raw material can be 20-40%.

(4) Advantages of bio-organic fertilizer
1. There is a kind of organisms and enzymes in organic fertilizer granulation, which can enhance the biological and enzymatic activities of the soil, increase the nutrient content of the soil, and improve the PH of the soil, so that the soil can be suitable for various agricultural growth.
2. The organic fertilizer produced by the organic fertilizer granulator is highly nutritious. If it is put on average, at least 100 days without adding other fertilizers, this effect cannot be replaced by any fertilizer.
3. The organic fertilizer granulator can add anti-pest and disease drugs during production to increase disease and pest damage.
4. The organic fertilizer granulator produces organic fertilizer nutrients, and in addition to the three nutrients of nitrogen, phosphorus and potassium, there are rich calcium, magnesium and silicon, etc., which modify the soil composition and is conducive to crop growth.

You can see another article about biofertilizer project:Bio-organic fertilizer production line

Bio-organic fertilizer production line

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

Another article about bio fertilizer production .

Bio fertilizer production method

The bio fertilizer can be produced by all kinds of methods,and the different raw material are suitable for using different production method.So today,we share the methods of making the bio fertilizer granulator.The biological organic fertilizer production method;bio organic fertilizer is a fertilizer made  decomposed natural organic matter,plant stalks,seed shells,cakes and animals manure,etc,plus soil benefical microbes,and processed in the fertilizer manufacturing process.Bio organic fertilizer can be produced locally,making full use of livestock manure and other organic wastes such as crop straw produced by farming in rural areas.Through a small amount of input,it not only improves fertilizer efficiency,saves time,but also brings many benefits to use and production,and ensures the quality of fertilizer.

bio fertilizer production

1.The biofertilizer production from animal manure.Animal manure contains abundant organic fertilizer and a certain amount of nitrogen.Phosphorus,potassium and other nutrients needed for plant growth are high quality raw materails for bio organic fertilizer manufacturing process.Bio organic fertilizer was produced from livestock manure.The dry,humidity and C/N ratio were adjusted by peat and rice bran.Adding peat and rice bran to poultry and livestock manure,adjusting material humidity to about 50%,eliminating non-fermentable impurities such as chicken feathers,adding functional microorganisms,mixing evenly.The pile is 0.8 meters high,the length depends on the amount of animal manure and the width is 2 meters,so it is suitable for production.After the fermentation using the fermentation compost turner machine,it is dried,crtushed,and then screened out the impurities.The granulator is used for granulation,and the packaging is bio organic fertilizer granulator.
2.Using the organic waste to produce bio organic fertilizer.Organic waste refers to the waste containing substances in urban and rural domestic waste,mainly crop straw,fiber,bamboo,waste paper,kitchen residues,etc.If these organic waste are not disposed of in time,they will become sources of evironmental pollution,such as odor emission,pathogens transmission,water pollution,etc.Therefore,it is necessary to make organic fertilizer as scientific and reasonable as possible to use it,which can not only avoid the adverse consequences caused by its accumulation and decomposition,but also significantly reduce the environmental pollution caused by the large amount of chemical fertilizer application,which this type fertilizer granulator can be produced in the npk fertilizer manufacturing process.
After pretreament of organic waste,crop straw was added to adjust the C/N ratio of organic wastes,and then the moisture content of the waste to be decomposed was adjusted.The compound microbial inoculated with quick decomposing bacteria.The organic wastes were fermented at high temperature.After decomposition,they were dried at medium temperature and granulated with granulator.Then further drying,seving and packaging can be used as bio organic fertilizer.

As the fertilizer machine manufacturers,we designed all types of fertilizer production lines to make the bio organic fertiizer granulator for different raw materail.Besides the bio fertilizer production line is designed,we also designed the organic fertilizer production line to produce the organic fertilizer granulator.We can design the fertilizer production line according to the different requirements of different customers.Any questions you want to know,you can leave a message for us and then we would like to supply constructions suggestions for you.