Pig manure organic fertilizer production equipment

The pig manure organic fertilizer production needs equipment such as fermentation turner, organic fertilizer pulverizer, drum sieving machine, horizontal mixer, fertilizer granulator machine, rotary dryer, packaging machine, conveyor and the like.
1. Compost turning machine, or trough type turning machine: the ground turning machine does not need to build a trough, and directly puts the materials into a pile, and uses a wheel type turning machine to ride the straddle to carry out the pile fermentation.
2. Organic fertilizer pulverizer: The large pieces of impurities and stones in the organic fertilizer that are screened out are separated and pulverized, so that the beauty can ensure the quality of the product.
3. Drum screening machine: The fermented organic fertilizer is sieved, and the large pieces and debris inside are sorted out to facilitate the next crushing and packaging.
4. Horizontal mixer: pre-mixing the sieved and pulverized organic fertilizer can ensure the stability of the product quality, and at the same time play a role in mixing the production of special fertilizers and various compound fertilizers when adding fertilizers and trace elements.
5. Fertilizer granulator: granulate the material.
6. Rotary dryer: Dry and cool the pellets.

pig manure organic fertilizer production line machines

Process introduction of pig manure organic fertilizer production line:
1. Raw material ingredients: Chicken manure, pig manure, cow dung, biogas slag and other animal manure can be fermented or have fertilizer efficiency after treatment.
2. Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer content of the whole fertilizer granules.
3. Raw material granulation: The uniformly stirred raw materials are sent to a granulator for granulation (a drum granulator can also be used, and a disc granulator can also be used).
4. Drying of granules: The granules produced by the granulator are sent to the dryer to dry the moisture contained in the granules, increasing the strength of the granules and facilitating storage.
5. Particle cooling: After drying, the temperature of the fertilizer particles is too high, easy to agglomerate, after cooling, easy to bag storage, and transportation.
6. Granulation classification: The cooled particles are classified, and the unqualified particles are pulverized and regranulated, and the qualified products are sieved out.
7. Finished packaging: Store the granules in a ventilated place.

How much is a set of pig manure organic fertilizer production equipment?
The pig manure organic fertilizer production equipment can be divided into large, medium and small, and a simple set of small pig manure organic fertilizer production equipment can be completed by hundreds of thousands of yuan. Zhengzhou Tianci Heavy Industry can be tailored according to your needs, combined with your actual situation to analyze the budget, you can call us or visit the factory directly to negotiate, and we will give you the most affordable price.

Other article for your reference:Chicken manure organic fertilizer production line

Bio-organic fertilizer production process and equipment

Bio-organic fertilizer refers to a kind of fertilizer that combines livestock manure as the main raw material, inoculates microbial complex microbial agents, completely kills the bacteria and eggs by fermentation, and turns macromolecules into small molecules. The biofertilizer project is to feed the fermented material into the organic fertilizer production line equipment and process it into commercial organic fertilizer.

biofertilizer project

Organic fertilizer production line and processing raw materials
Main ingredients: The raw materials for the production of bio-organic fertilizer are mainly agricultural waste such as livestock manure and crop straw.
Other ingredients: different sources of raw materials, fermentation methods, equipment, etc., the ingredients of organic fertilizer production are different. The specific formulation depends on the source of the organic material.

Fermentation and decomposing of bio-organic fertilizer process
The fermented materials can be stacked on the ground or fermented in the fermentation tank. Fermentation tanks are usually better in flattened or semi-closed fermentation chambers than on flat ground. The material needs to be turned over regularly by using a turning machine, and it is turned over every 3 days. After 25-30 days of fermentation, the temperature gradually decreases from 70-80 degrees Celsius to stable, and the ripening is completed.

Main equipment and process for biofertilizer project:
1. Crushing and stirring pretreatment
Crushing equipment: semi-wet material crusher
This machine is mainly used for the crushing of bio-fermented organic fertilizer materials with water content of 25%~50%. The pulverization particle size of the semi-wet material pulverizer meets the granulation requirements, and the machine can be adjusted within a certain range according to the needs of the user.

2. Mixing equipment: horizontal mixer
This machine is mainly used for batch mixing of raw materials, and the materials can be fully mixed. The horizontal mixer has high mixing strength and low residual amount, and is suitable for mixing feed, concentrated feed and premix additives.

3. Granulation equipment
The composted material is subjected to a granulation process so that it has a certain strength and shape to be applied as an organic fertilizer. Granulation is a key step in the production of bio-organic fertilizers. Bio-organic fertilizer has a variety of fertilizer granulator machine. According to the structure of the granulator, the pellet method can be divided into a disc granulator and a drum granulator. According to the position of the press rolls, the extrusion method can be divided into a roller press granulator, flat die granulator and ring die granulator.

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The working principle of the disc granulator in the fertilizer production line

The disc granulator machine is mainly used in the NPK fertilizer production line and organic fertilizer production line to produce various granular products; it’s also used in pharmaceutical products, fertilizers, feeds, etc. Adopting the overall arc structure, the granulation rate can reach above 93%. The granulation tray has three discharge ports, which facilitates intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

disc granulator machine

Disc fertilizer granulator machine working principle:
The raw meal powder is uniformly wetted by the atomized water in the mixer to form a spherical core having a uniform particle size, and then fed into a ball plate for ball formation. The moisture of the ball should be controlled at 12-14%. Most of the water should be added in the twin-shaft mixer. Only a small amount of supplementary water is added to the ball plate, and the amount of water added is controlled to be about 0 to 3%. The dry powder granulation is directly added to the ball-forming plate, and the proper amount of water is sprayed. The raw material nucleus enters the spherical disk and is subjected to centrifugal force, friction and gravity in the disk, and moves along the parabola. Due to the cohesiveness and plasticity of the material, the cores are bonded to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the height of the disc edge, the rotation speed and the moisture are constant, the balls of different particle sizes roll downward from the edge of the disc at different disengagement angles due to different gravity. During the continuous rolling process, the ball continuously discharges the water in the ball out of the surface. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the ball has certain strength, and then the disk is rotated with the tilting of the disk. The sides are discharged out of the pan.

Disc granulator performance advantages:
1. The raw materials are suitable for a wide range of applications. They can be used for granulation of various raw materials such as compound fertilizer, medicine, chemical feed, coal, metallurgy, etc., and can produce various concentrations and various types (including organic fertilizer, inorganic fertilizer, and magnetic fertilizer etc.) of compound fertilizer.
2. The disc granulator is light in weight, low in height, and flexible in process;
3. The machine has simple structure, convenient adjustment and superior performance.
4. The use of unique unpowered combination scraper integration reduces auxiliary power consumption.

5, high ball formation rate, large rounded particle strength, intuitive operation, easy maintenance and so on.

Fertilizer granulator machine is the core equipment for fertilizer manufacturing process. As one of leading fertilizer machine manufacturers in China, in addition to the disc granulator, we also produce other types of fertilizer granulator machines, and other equipment such as compost turning machines, mixer machine, crusher machine, etc.

Other article for your reference:Chicken manure organic fertilizer production line

The rabbit manure organic fertilizer production line

Rabbit manure is a high-quality organic fertilizer. According to statistics, an adult rabbit can accumulate about 100 kg per year, and the manure of 10 adult rabbits is equivalent to the amount of fertilizer in a pig. The content of nitrogen, phosphorus and clock in rabbit feces is higher than that of other livestock. According to tests, the nitrogen content in rabbit manure is about 77 times that of cow dung, 3.8 times which of pig manure, 3.3 times of sheep manure and 1.5 times of chicken manure, and the phosphorus content is 7.7 times that of cow dung. 5.8 times of feces, 4.6 times of sheep manure, 2.9 times of chicken manure; potassium content is 4 times that of cow dung, 2 times of pig manure, 2.7 times of sheep manure, and 1.6 times of chicken manure.

organic fertilizer production line

Rabbit dung, urea in urine, atmosphere, potassium, phosphorus, etc. can be used freshly and can be absorbed and utilized by plants. However, undigested organic matter such as proteins in the feces can be absorbed after being fermented and converted into ammonium ion plants. So what are the rabbit manure organic fertilizer production equipment?

1.The equipment that needs to be configured for the powdery rabbit manure organic fertilizer production line :
Compost turning machine – forklift feeder – new vertical crusher – drum screener – cache silo – powdered organic fertilizer packaging machine

2.The equipment needed to configure the pellet rabbit manure organic fertilizer production line is:
Turning machine – forklift feeder – new vertical pulverizer – drum type sieving machine – dynamic batching machine – double shaft continuous mixer – organic fertilizer granulator – throwing round Machine – dryer – cooler – coating machine – granule packing machine

Because of different equipment configuration schemes, different production line process design, different production requirements, the funds required for the rabbit manure organic fertilizer production line will be different, and the specific equipment quotation depends on the actual configuration. However, it can be confirmed that the configuration is more scientific, more reasonable, and more suitable for actual production. The price investment of equipment will be more cost-effective. If you would like to know more about the rabbit manure organic fertilizer production line, or want to know and purchase a full set of production equipment. Pls contact us.

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Processing organic fertilizer by using crop straw

The crop straw organic fertilizer production line advanced composting fermentation process, inoculates high-speed and high-efficiency fermentation bacteria, which makes the straw cellulose rapidly decompose and transform, and all kinds of pathogenic bacteria, weed seeds and aphid eggs are killed, and produce the bio-organic fertilizers with strong stability and full range of nutrient. We combine straw with biological manure and then use organic fertilizer production line equipment for processing. However, the bio-organic fertilizer produced contains a large number of elements such as nitrogen, phosphorus and potassium required for crop growth, and most of them exist in organic form, organic fertilizer. It can not only meet the needs of crop growth, but also improve the ability of crops to adapt to adverse environments.

organic fertilizer production line

In order to use crop straw to produce and process organic fertilizer, the scale of design should be determined according to the yield of straw after crop harvesting and fertilizer requirements, and the total amount of crop straw that can be collected.

Straw organic fertilizer production technology and characteristics:
Modern composting is an improved process based on the traditional composting process. It uses organic fertilizer processing equipment and fermenting bacteria to accelerate the composting speed, improve the nitrogen retention capacity, and further process the organic fertilizer production equipment to make the straw organic.Fertilizer efficiency has improved significantly. Because of its good nitrogen fixation effect and good ammoniation, this fertilizer is accompanied by a variety of complex nitrogen-fixing bacteria, which not only has a significant effect on soil improvement, water retention and fertilizer conservation, but also can be widely used in gardening such as flowers, afforestation, inoculum and protected areas.

The main body of the special straw organic fertilizer production line is compost turning machine and organic fertilizer granulator machine. The feed bin of the reaction chamber receives the crushed material of the crop straw, and is uniformly mixed with the yeast and the appropriate amount of water, and then enters the biological digestion reaction chamber for microbial digestion and nitrogen fixation. Treatment, and then enter the microbial fermentation reaction chamber catalytic fermentation to improve fertilizer efficiency, and finally into the heap tank in the microbial fermentation discharge port to be decomposed.

The technology of crop straw composting bio-organic fertilizer is an improved version of the composting production process. The corn straw after harvesting is microbial degraded, fermented and decomposed, and organic fertilizer is prepared by batching, by optimizing the specific environment of the microbial strain. After fermentation, it can be further dried and pulverized as needed, and then the fertilizer granulator machine is used to convert the material into qualified organic fertilizer granule raw materials.

Some knowledge about bio-organic fertilizer

How to make bio organic fertilizer? What raw materials are included in the biofertilizer project? Let us know some relevant knowledge.

bio organic fertilizer production line

(1) There are many raw materials for the production of bio-organic fertilizers, which can be divided into the following categories:
1. Agricultural waste: such as straw, soybean meal, cotton aphid and so on.
2. Livestock and poultry manure: such as chicken manure, cattle and sheep horse dung, rabbit dung;
3. industrial waste: such as distiller’s grains, vinegar grains, cassava residue, sugar residue, furfural residue, etc;
4. the dregs of life: such as kitchen waste, etc.;
5. urban sludge: such as river silt, sewer sludge and so on.

(2) Characteristics of bio-organic fertilizer
Eco-organic fertilizers have complete nutrients and can improve soil and improve soil compaction caused by the use of chemical fertilizers. Improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply. The beneficial microorganisms in the bio-organic fertilizer enter the soil and form a mutual symbiotic relationship with the microorganisms in the soil, inhibit the growth of harmful bacteria and transform them into beneficial bacteria, interact and promote each other, and play a synergistic role of the group.

(3) Organic fertilizer raw materials are common
China has a vast territory, a large population, and abundant organic fertilizer resources. It can be said that there are agriculture, animal husbandry, and where there are organic fertilizer raw materials. Bio-organic fertilizer, as a natural green fertilizer, will serve the vast agricultural production.
Equipment features: The produced particles are spherical by using fertilizer granulator machine, the organic content can be as high as 100% to achieve pure organic granulation. The organic particles can be inlaid with each other under a certain force, and no binder is needed for granulation. The particles are solid and can be sieved after granulation to reduce the boring energy consumption. The organic matter after fermentation does not need to be boring, and the moisture content of the raw material can be 20-40%.

(4) Advantages of bio-organic fertilizer
1. There is a kind of organisms and enzymes in organic fertilizer granulation, which can enhance the biological and enzymatic activities of the soil, increase the nutrient content of the soil, and improve the PH of the soil, so that the soil can be suitable for various agricultural growth.
2. The organic fertilizer produced by the organic fertilizer granulator is highly nutritious. If it is put on average, at least 100 days without adding other fertilizers, this effect cannot be replaced by any fertilizer.
3. The organic fertilizer granulator can add anti-pest and disease drugs during production to increase disease and pest damage.
4. The organic fertilizer granulator produces organic fertilizer nutrients, and in addition to the three nutrients of nitrogen, phosphorus and potassium, there are rich calcium, magnesium and silicon, etc., which modify the soil composition and is conducive to crop growth.

You can see another article about biofertilizer project:Bio-organic fertilizer production line

Chicken manure organic fertilizer production line

Chicken manure organic fertilizer production line processing commodity organic fertilizer requires two steps: the early stage of the fermentation and processing parts and processing granulation. Biological organic fertilizer equipment need double pile fermentation, organic fertilizer granulator, horizontal mixer, disc granulating, rotary drum dryer, cooling machine, screening machine, coating machine, packing machine and conveyor equipment.

chicken manure organic fertilizer production line

Firstly, the feature of the chicken manure organic fertilizer production line:

1, Organic fertilizer of chicken feces does not contain any chemical composition, as a result of chicken digest ability is poor, can use up the nutrition composition of 25% only, and the other 75% nutrition composition in feed follows excrement and urine reduction, make dry finished product contains nitrogen, phosphor, potassium, organic matter, amino acid, protein to wait for composition thereby.

2,The main material is organic matter in manure, organic fertilizer and manure, organic manure increased the soil organic matter content, organic matter can improve soil physical, chemical and biological characteristics, curing soil, improving soil fertility. China’s rural “by dung breeding, seedling by dung long” the proverb, to a certain extent, reflects the manure, organic fertilizer to improve soil.

3,Chicken manure fertilizer increased a lot of organic colloid, both at the same time with the aid of the role of microbes convert many organic matter decomposition to organic colloid, this greatly increased the soil adsorption on the surface, and produce many adhesive material, make consolidation of soil particles into a stable granular structure, improve the performance of the soil water, fertilizer and air permeability, and the ability to adjust the soil temperature.

Then, the feature of the organic fertilizer production line:

It need not to use the bucket elevator, bucket elevator while modelling beautiful, cover an area of an area small, but easy to damage to particles, and easy to jam, difficult to clean, high failure rate, height space is large. This process all use belt conveyor transportation equipment and large dip Angle belt conveyor, this not only ensure the fluency of conveying system, protect the grain, and reduced the plant height, reducing the infrastructure investment. The granulation method is disc granulation, which has wide adaptability to raw materials, large output and improved product appearance quality.

 

Lastly,the horizontal grinder is used in the mixing and crushing process. The horizontal grinder can not only crush the large particles in the raw materials to improve the pelletization rate of the system, but also fully mix the materials again. Granulation in the production of organic fertilizer granulation way choice is very important. In the current industry mainly include disk, drum, extrusion, such as a variety of ways; these methods have their advantages and disadvantages. The advantage of granulating disc is uniform granule, stable performance and long service life and can produce organic fertilizer and fertilizer can produce inorganic and organic inorganic compound fertilizer, the technology choice granulating disc.

 

How to choose cow dung organic fertilizer machine manufacturers?

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

fertilizer machine manufacturers

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer machine manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

if you have interests on how to build fertilizer plant,pls see another article:How to choose fertilizer manufacturing process plant

 

Bio-organic fertilizer production line

The development of the industrial age has made great contributions to agriculture in fertilizers, especially organic fertilizers, which are produced. Now the production of bio-organic fertilizers has been mechanized, scaled and integrated, and can provide perfect fertilizer production system, let’s go into the process of biofertilizer project.

bio organic fertilizer production line

The production of bio-organic fertilizer should be determined according to the functional special effects of organic fertilizer. Then the workers first pulverize various raw materials into a certain fineness of organic materials, and mix them according to the formula in the mixer. In this process, a key step is a proportional addition of a kind of “bio-fermenting agent”, which is mixed into the fermentation tank. Because of the deep-cell aerobic fermentation, the floor space is small, the fermentation process does not require labor, and the fermentation cost is greatly saved. Because of the mechanized production, so the fermentation is uniform, no dead angle, and the product quality of the organic fertilizer is ensured from the process. After one night, the temperature of the input raw materials rose quickly, reaching a maximum of 70 degrees.

At this time, the staff could use the compost turning machine and turn on the air blowing equipment. After the end of the dumping, the end of the pool was fermented. The finished product, the new raw materials can enter the fermentation tank, and then repeat.

After the fermentation of the raw material is finished, the following operations can be carried out, including pulverizing the large-sized fertilizer therein, and then uniformly stirring, and then granulating the fertilizer granules by using a fertilizer granulator machine, followed by drying, cooling, sieving and packaging. The final product is put into storage and can be sold at any time.

Understanding the production process of bio-organic fertilizers has a very important role for farmers to purchase fertilizers in the future. Our company produces all kinds of organic fertilizer equipment, and can also help design organic fertilizer production lines. Welcome friends from all walks of life to visit our factory for cooperation.

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